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Wire EDM Machining Service
Precision wire EDM machining service for complex metal parts, tight tolerance profiles, mold components, tooling inserts, hardened steel parts and custom precision components.
We provides CNC wire EDM cutting for stainless steel, tool steel, aluminum, copper, brass, titanium and other conductive materials with clean edges, high accuracy and reliable repeatability.
Complex Profiles
Hardened Steel Cutting
Prototype & Production
Precision Wire EDM Cutting for Complex Metal Parts
Wire EDM is a precision electrical discharge machining process that uses a thin wire electrode to cut conductive materials. It is especially useful for complex profiles, fine internal features, sharp corners, hardened materials and parts that are difficult to machine with conventional cutting tools.
We provide wire EDM cutting for tooling components, mold inserts, die components, precision plates, gears, splines, medical components, aerospace parts, electronics parts, automotive components and hardened steel parts.
Precision CNC machining→
CNC milling →custom Wire EDM parts
Custom Wire EDM Parts We Manufacture
We produce a wide range of custom wire EDM parts for tooling, molds, prototypes and precision mechanical applications.
Mold Inserts
Precision mold inserts with complex cut-through profiles and detailed features.
Die Components
Custom die components for forming, stamping and tooling applications.
Tooling Plates
Accurate plates with slots, profiles and internal cutouts.
Precision Metal Plates
Flat precision plates with intricate profiles and tight tolerance edges.
Gears and Splines
Cut-through profiles for gears, splines and custom mechanical shapes.
Punches and Dies
Tooling parts for punching, forming and stamping operations.
Medical Components
Precision conductive metal parts for medical devices and instruments.
Aerospace Components
Complex metal components for aerospace-related precision applications.
Automotive Components
Custom wire EDM parts for automotive systems, testing and tooling.
Electronic Metal Parts
Conductive and precision metal parts for electronics and instruments.
Hardened Steel Parts
High-hardness parts that are difficult to machine using conventional cutting.
Complex Profile Parts
Intricate profiles, internal cutouts, narrow slots and fine details.
Materials for Wire EDM Machining
Wire EDM works with electrically conductive materials. It is suitable for hard, tough, thin, delicate or complex metal parts that may be difficult to machine by conventional cutting.
Tool Steel
Used for mold inserts, dies, punches and tooling components.
Stainless Steel
Used for medical parts, industrial parts, precision plates and corrosion-resistant components.
Aluminum
Used for lightweight precision plates, housings and prototype components.
Copper
Used for electrodes, electrical components, thermal parts and conductive components.
Brass
Used for connector parts, small precision parts and electrical hardware.
Titanium
Used for aerospace, medical and high-performance components.
Carbide and Hardened Metals
Used for wear-resistant tooling, cutting components and high-hardness precision parts.
Wire EDM Tolerance and Surface Finish
Wire EDM tolerance and surface finish depend on material, thickness, part geometry, cutting strategy and number of passes. The process can produce precise profiles, clean edges and fine internal features for demanding metal parts.
Wire EDM is often selected when parts need tight tolerance profile cutting, minimal burrs, repeatable geometry, thin slots, hard materials or intricate cut-through features.
Our Wire EDM Machining Capabilities
We support precision wire EDM cutting for prototypes, tooling, mold components and custom production parts.
Wire EDM CuttingCNC Wire EDMTaper CuttingComplex Profile CuttingInternal Shape CuttingThin Slot CuttingHardened Steel CuttingTool and Die ComponentsMold Component CuttingPrototype and Low Volume ProductionDeburringQuality InspectionWhy Choose Us
Why Choose US for Wire EDM Machining
Prototype and Low Volume Production
We support wire EDM prototype machining, tooling samples and low-volume custom metal part production.
Quality Inspection
We inspect key dimensions, profiles, slots, holes and surface requirements according to customer drawings.
High Precision Wire Cutting
Precision wire EDM helps create accurate profiles, clean edges and repeatable geometry for demanding metal components.Complex Profile Capability
Wire EDM is suitable for intricate profiles, internal shapes, narrow slots, fine details and sharp internal features.
Hardened Material Cutting
Wire EDM can cut hardened steel and tough conductive materials without the cutting force of conventional machining.
No Cutting Force
As a non-contact machining process, wire EDM is useful for delicate features and thin parts that may deform under mechanical cutting loads.Applications of Wire EDM Machining
Wire EDM machining is widely used in tooling, mold manufacturing, aerospace, medical devices, automotive development, electronics, robotics and precision industrial components.
Mold and Die Manufacturing
Wire EDM machined parts for mold and die manufacturing
Tooling Components
Wire EDM machined tooling components
Aerospace Components
Wire EDM machined aerospace parts
Medical Device Components
Wire EDM machined medical device components
Automotive Parts
Wire EDM machined automotive parts
Electronics Components
Wire EDM machined electronics components
Robotics and Automation Parts
Wire EDM machined robotics and automation parts
Precision Mechanical Components
Wire EDM precision mechanical components
Gears and Spline Profiles
Wire EDM cut gears and spline profiles
Prototype Metal Parts
Wire EDM prototype metal parts
Hardened Steel Components
Wire EDM hardened steel components
Industrial Equipment Parts
Wire EDM machined industrial equipment parts
When to Choose Wire EDM Instead of CNC Milling
Wire EDM is often a better choice than CNC milling when the part requires very hard material cutting, sharp internal corners, thin slots, delicate features, intricate two-dimensional profiles or minimal mechanical stress.
CNC milling is ideal for many 3D shapes and general machining, while wire EDM is especially effective for cut-through profiles, tool and die components, mold inserts and parts that cannot tolerate cutting force.
Start Your Wire EDM Machining Project
Our Wire EDM Machining Process
Need precision wire EDM parts for tooling, molds, prototypes or tight tolerance metal components? Send your CAD files and requirements to us for a fast quote.
1
Send CAD File or Drawing
Share STEP, IGES, X_T, SLDPRT, DWG, PDF or sample information.
2
DFM Review
Our team checks geometry, profile, material, thickness and tolerance requirements.
3
Quotation
We provide price, lead time and manufacturing suggestions.
4
Wire EDM Programming
Cutting path and machining strategy are prepared according to drawings.
5
Wire EDM Cutting
Parts are cut with CNC wire EDM equipment.
6
Deburring and Cleaning
Parts are cleaned and finished according to requirements.
7
Quality Inspection
Key dimensions, profiles, slots and edge requirements are inspected.
8
Packing and Delivery
Finished wire EDM parts are packed and shipped globally.
Upload Wire EDM Parts Drawings
Get a quote within 24 hours from our Wire EDM engineering team.
Upload Drawing NowFrequently Asked Questions
What is wire EDM machining?
Wire EDM machining is a precision cutting process that uses electrical discharge and a thin wire electrode to cut conductive materials into accurate shapes.
How does wire EDM cutting work?
Wire EDM uses controlled electrical sparks between a wire electrode and a conductive workpiece to remove material and create precise cut-through profiles.
What materials can be cut by wire EDM?
Wire EDM can cut conductive materials such as tool steel, stainless steel, aluminum, copper, brass, titanium, carbide and hardened metals.
Can wire EDM cut hardened steel?
Yes. Wire EDM is well suited for hardened steel because it removes material by electrical discharge rather than mechanical cutting force.
What parts are best suited for wire EDM?
Wire EDM is ideal for mold inserts, die components, tooling plates, precision profiles, gears, splines, hardened steel parts and complex cut-through shapes.
Is wire EDM better than CNC milling?
It depends on the part. Wire EDM is better for sharp internal corners, thin slots, intricate profiles and hardened materials, while CNC milling is better for many 3D surfaces and general machining.
Can wire EDM cut sharp internal corners?
Wire EDM can create much sharper internal profiles than many conventional milling tools, but the final corner radius depends on wire diameter and cutting strategy.
What tolerance can wire EDM achieve?
Tolerance depends on material, thickness, geometry and cutting requirements. Wire EDM is commonly used for tight tolerance profile cutting.
Does wire EDM create burrs?
Wire EDM generally creates clean edges with minimal burrs compared with many mechanical cutting processes.
Can you provide wire EDM prototypes?
Yes. We support wire EDM prototypes, tooling samples and low-volume custom production.
Can you make low-volume wire EDM parts?
Yes. We support one-off parts, small batches and recurring low-volume wire EDM production.
Can you work with STEP or CAD files?
Yes. You can send STEP, IGES, X_T, SLDPRT, STL, DWG or PDF files for quotation and engineering review.
Do you provide inspection reports?
Yes. We can provide dimensional inspection reports, material certificates and first article inspection reports when required.
Do you ship wire EDM parts globally?
Yes. We support global delivery for custom wire EDM machining projects.
